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Manufacturing Process

Duroshox has worked extensively on Toyota Production Systems since 2001. Our plant layouts have been designed through value stream mapping and with an aim to achieve the best floor space utilization.

We have deployed tools such as Single Minute exchange of Dies (SMED), Just in Time (JIT), Heijunka (Levelling), Error Proofing (Poka Yoke), Jidoka (Automation with a human touch) and Statistical Controls over a number of years to achieve great consistency in our manufacturing.

We also work extensively with our suppliers with a similar management philosophy and practices to ensure that the entire supply chain is efficient and produces a repeatedly high quality output.